Thingiverse
XYZ da Vinci 1.0 E3D V6 Bowden complete conversion (no drilling, no cutting) (updated 3/8/17) by AndrewT111
by Thingiverse
Last crawled date: 3 years ago
UPDATE!
3/8/2017: I added an updated version of the hotend_base file, called "hotend_base_v2." After struggling with some part corner lifting (more than I would have thought, even with ABS) I did some flow visualization and determined that a slight amount of air was blowing across the print bed and the printed part. This air was circulating around the underside of the carriage below the rear side of the heat sink fins. The new hotend_base file shrouds the rear of the heat sink, leaving a duct for the air to escape through the original stepper motor bore hole and onto the top side of the carriage, away from the print bed. While this is an improvement in restricting airflow, it didn't make things air tight (to my eye anyway), so I wrapped the underside (between the fan duct/base of the heat sink and the hot end heat block) in a little aluminum foil, secured with some electrical tape (far from the hot parts), to make sure no air was escaping and blowing onto the print bed. I've run the printer for about 15 hours so far on three medium-large solid infill parts and it seems to have reduced some of my curling problems, even for these challenging parts.
hotend_base_v2 is a drop-in swap for the original design, so if you're already running this Bowden conversion you should be able to print the new part in 20-30 minutes and swap it out pretty easily.
I will probably redesign this entire hot end assembly at some point and post it as a new thing. It has always bothered me that the fan duct isn't securely attached to the hotend base before installation, it makes removing and reinstalling this thing pretty fiddly, and I usually feel like I need three hands to do a good job. Aside from that I intend to design a layer cooling fan mount and duct that is easily removable with thumbscrews (so you can quickly remove that extra weight and bulk when not printing PLA). I'm hoping to be able to make one that doesn't have the belt passing through it (like another design does on Thingiverse), as I think that makes installation and removal a huge PITA. I'll also put more consideration into how I vent the hot end heat sink cooling airflow, probably leaving a larger exit hole through the original stepper motor bore hole and forcing it to blow straight up.
Original summary
This is an all original design for converting an XYZ da Vinci 1.0 to use an E3D V6 1.75mm hot end and a Bowden style extruder. It does not require any drilling, bending, or other permanent modification, except you may have to draw a 12V line from the power supply to drive the stock always-on E3D V6 fan that blows over the heat sink. You should be able to install this mod without removing the carriage, cutting up any plastic panels, or anything similarly inconvenient. Note that this mod will require you to run another firmware like Repetier, as it will require you to reverse the extrusion axis direction (easy to change in the Repetier configuration header file). The hardware side of the mod is completely reversible, although I don't personally know of a way to reflash the stock da Vinci firmware if you decided you wanted to go all the way back.
I designed this to be made of mostly small parts that are easier to print successfully on a marginal setup (like my da Vinci with the stock extruder and clog-prone hotend). The only real challenging part to print is the main extruder mount chassis, which has three areas requiring supports and a fairly long footprint that can be prone to lifting. Because a lot of these parts are under considerable compressive stress when assembled, I suggest printing this with a very high infill percentage. A sparse infill can lead to internal wall buckling that'll make the part fail. I printed mine as solid infill, as I do with any serious structural part.
This mod would technically work in a da Vinci 1.0a, but the 1.0a has holes drilled for a dual Bowden extruder mount on the top shelf of the chassis. You could do a more compact build by using the other Bowden extruder mount on Thingiverse (http://www.thingiverse.com/thing:846434). Despite the title that user posted, I believe his printer is actually a da Vinci 1.0A. Mine is a vanilla 1.0 and I do not have the holes for dual extruders drilled in the chassis, just a single center placed hole used as a cable mount in the stock design.
You may be interested in the E3D V6 hotend mount even if you're using a commercial Bowden extruder with another mounting method. Reusing the stock carriage without modification has several advantages. First, you won't have to attempt printing a gigantic carriage on an ailing da Vinci stock hotend. Secondly, the stock carriage is injection molded and has a far greater strength to weight ratio of anything you could ever print on your stock printer. Additionally, the envelope of the mount and stock carriage is such that you won't have problems with the carriage crashing into the Z axis rods or other obstacles in the build area. And finally, it's always nice to know you can go back to some degree if you change your mind. I can completely revert to the original hotend configuration in about 10 minutes with a few basic tools without even removing the carriage from the printer.
I see this design as pretty basic and straightforward, but I'm pretty happy with the results. Having the extruder output a little further forward lets me run a slightly shorter Bowden tube than I would otherwise, which generally improves print quality, all other things being equal. I'm currently running my infills at 80mm/s without issue, and I could probably go faster but the printer gets super loud, so I tend to run it on the slower side. I'm glad to not hear my printer sound like it's shaking itself to death doing infills on narrow regions, slinging that stepper motor around is a serious problem in cases like that.
As usual, use this design at your own risk, I am not responsible for any damages or injuries that may result from using these parts.
3/8/2017: I added an updated version of the hotend_base file, called "hotend_base_v2." After struggling with some part corner lifting (more than I would have thought, even with ABS) I did some flow visualization and determined that a slight amount of air was blowing across the print bed and the printed part. This air was circulating around the underside of the carriage below the rear side of the heat sink fins. The new hotend_base file shrouds the rear of the heat sink, leaving a duct for the air to escape through the original stepper motor bore hole and onto the top side of the carriage, away from the print bed. While this is an improvement in restricting airflow, it didn't make things air tight (to my eye anyway), so I wrapped the underside (between the fan duct/base of the heat sink and the hot end heat block) in a little aluminum foil, secured with some electrical tape (far from the hot parts), to make sure no air was escaping and blowing onto the print bed. I've run the printer for about 15 hours so far on three medium-large solid infill parts and it seems to have reduced some of my curling problems, even for these challenging parts.
hotend_base_v2 is a drop-in swap for the original design, so if you're already running this Bowden conversion you should be able to print the new part in 20-30 minutes and swap it out pretty easily.
I will probably redesign this entire hot end assembly at some point and post it as a new thing. It has always bothered me that the fan duct isn't securely attached to the hotend base before installation, it makes removing and reinstalling this thing pretty fiddly, and I usually feel like I need three hands to do a good job. Aside from that I intend to design a layer cooling fan mount and duct that is easily removable with thumbscrews (so you can quickly remove that extra weight and bulk when not printing PLA). I'm hoping to be able to make one that doesn't have the belt passing through it (like another design does on Thingiverse), as I think that makes installation and removal a huge PITA. I'll also put more consideration into how I vent the hot end heat sink cooling airflow, probably leaving a larger exit hole through the original stepper motor bore hole and forcing it to blow straight up.
Original summary
This is an all original design for converting an XYZ da Vinci 1.0 to use an E3D V6 1.75mm hot end and a Bowden style extruder. It does not require any drilling, bending, or other permanent modification, except you may have to draw a 12V line from the power supply to drive the stock always-on E3D V6 fan that blows over the heat sink. You should be able to install this mod without removing the carriage, cutting up any plastic panels, or anything similarly inconvenient. Note that this mod will require you to run another firmware like Repetier, as it will require you to reverse the extrusion axis direction (easy to change in the Repetier configuration header file). The hardware side of the mod is completely reversible, although I don't personally know of a way to reflash the stock da Vinci firmware if you decided you wanted to go all the way back.
I designed this to be made of mostly small parts that are easier to print successfully on a marginal setup (like my da Vinci with the stock extruder and clog-prone hotend). The only real challenging part to print is the main extruder mount chassis, which has three areas requiring supports and a fairly long footprint that can be prone to lifting. Because a lot of these parts are under considerable compressive stress when assembled, I suggest printing this with a very high infill percentage. A sparse infill can lead to internal wall buckling that'll make the part fail. I printed mine as solid infill, as I do with any serious structural part.
This mod would technically work in a da Vinci 1.0a, but the 1.0a has holes drilled for a dual Bowden extruder mount on the top shelf of the chassis. You could do a more compact build by using the other Bowden extruder mount on Thingiverse (http://www.thingiverse.com/thing:846434). Despite the title that user posted, I believe his printer is actually a da Vinci 1.0A. Mine is a vanilla 1.0 and I do not have the holes for dual extruders drilled in the chassis, just a single center placed hole used as a cable mount in the stock design.
You may be interested in the E3D V6 hotend mount even if you're using a commercial Bowden extruder with another mounting method. Reusing the stock carriage without modification has several advantages. First, you won't have to attempt printing a gigantic carriage on an ailing da Vinci stock hotend. Secondly, the stock carriage is injection molded and has a far greater strength to weight ratio of anything you could ever print on your stock printer. Additionally, the envelope of the mount and stock carriage is such that you won't have problems with the carriage crashing into the Z axis rods or other obstacles in the build area. And finally, it's always nice to know you can go back to some degree if you change your mind. I can completely revert to the original hotend configuration in about 10 minutes with a few basic tools without even removing the carriage from the printer.
I see this design as pretty basic and straightforward, but I'm pretty happy with the results. Having the extruder output a little further forward lets me run a slightly shorter Bowden tube than I would otherwise, which generally improves print quality, all other things being equal. I'm currently running my infills at 80mm/s without issue, and I could probably go faster but the printer gets super loud, so I tend to run it on the slower side. I'm glad to not hear my printer sound like it's shaking itself to death doing infills on narrow regions, slinging that stepper motor around is a serious problem in cases like that.
As usual, use this design at your own risk, I am not responsible for any damages or injuries that may result from using these parts.
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cottage 17
...bosquid
royalty free 3d model cottage 17 for download as max on turbosquid: 3d models for games, architecture, videos. (1377003)
turbosquid
$30
Apartment 17
...squid
royalty free 3d model apartment 17 for download as max on turbosquid: 3d models for games, architecture, videos. (1432680)
turbosquid
$10
Surfboard 17
...squid
royalty free 3d model surfboard 17 for download as max on turbosquid: 3d models for games, architecture, videos. (1375686)
turbosquid
$7
Rock 17
...turbosquid
royalty free 3d model rock 17 for download as obj on turbosquid: 3d models for games, architecture, videos. (1486522)
0
turbosquid
$12
Calligraphic Digit 0 Number 0
...hic digit 0 number 0 for download as max, obj, fbx, and blend on turbosquid: 3d models for games, architecture, videos. (1389318)
3d_export
$6
set-0
...set-0
3dexport
turbosquid
$6
hedge 0
...yalty free 3d model hedge 0 for download as max, obj, and fbx on turbosquid: 3d models for games, architecture, videos. (1450353)
turbosquid
$5
Nuber 0
...oyalty free 3d model nuber 0 for download as ma, obj, and fbx on turbosquid: 3d models for games, architecture, videos. (1564674)
turbosquid
$22
0.jpg
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
free
Steam Locomotive Fowler 4F 0-6-0
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
$10
Liquid Number 0
... model liquid number 0 for download as c4d, 3ds, fbx, and obj on turbosquid: 3d models for games, architecture, videos. (1689919)
turbosquid
$45
Dragon360_perspShape_tmp.0.jpg
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
$8
Rocks Debris 0
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
3d_export
$18
wood-guardrail-fence 0
...wood-guardrail-fence 0
3dexport
wood-guardrail-fence 0<br>3ds max 2015
Updated
turbosquid
$5
orthographic room (updated)
...ee 3d model orthographic room (updated) for download as blend on turbosquid: 3d models for games, architecture, videos. (1375451)
turbosquid
$95
Romantic Bedroom - Updated
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
$39
Sofa. Updated release
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
$15
Procedurally updating cartoon crystal
...l procedurally updating cartoon crystal for download as blend on turbosquid: 3d models for games, architecture, videos. (1525853)
3d_export
$5
10 Surfboard s UPDATE
...10 surfboard s update
3dexport
3d_export
$10
chair updated rocking
...chair updated rocking
3dexport
armchair renewed plywood 18 mm. for cnc machines. layout in the stp archive.
turbosquid
free
Marble Table Updated
...el marble table for download as 3ds, obj, fbx, blend, and dae on turbosquid: 3d models for games, architecture, videos. (1201300)
turbosquid
$35
Mauser 1930the model is updated with the kits
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
$145
Contemporary Bedroom Collection Vol 1 - Updated
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
$16
B&B Mart Armchair MPRN (Updated)
...art armchair mprn (updated) for download as max, obj, and fbx on turbosquid: 3d models for games, architecture, videos. (1284355)
Cutting
design_connected
$11
e15 Cut Cutting Boards
...e15 cut cutting boards
designconnected
e15 cut cutting boards computer generated 3d model.
design_connected
$16
Cut
...cut
designconnected
lapalma cut computer generated 3d model. designed by rota, francesco.
3d_export
$5
cutting machine
...cutting machine
3dexport
crop cutting machine
3d_export
$5
cutting board
...cutting board
3dexport
12 models for cutting boards
3d_export
$20
wire laser cutting peeling cutting machine ffc cutting machine
...and receiving machine, with the structure of this drawing, you don't need to draw by yourself, welcome to collect, thank you.
3ddd
$1
Lapalma CUT
... cut
фабрика: lapalma
коллекция: cut
размер:↑ 74 cm, ↔ 55 см.
описание: стул, ткань, кожа, дерево.
сайт: www.lapalma.it
3ddd
$1
стул lapalma cut
...стул lapalma cut
3ddd
lapalma , cut
стул lapalma cut
3ddd
$1
Lapalma CUT
...
коллекция: cut
размер:↑ 74 cm, ↔ 55 см.
описание: стул, порошковое покрытие, черный, белый, ткань, пластик.
сайт: www.lapalma.it
design_connected
$16
Hi Cut
...hi cut
designconnected
kartell hi cut computer generated 3d model. designed by starck, philippe.
3ddd
$1
Vorwerk Cut
...vorwerk cut
3ddd
ковер
vorwerk cut
прямоугольный:
размеры : 2400mm x 3200mm
круглый:
размеры : 2400mm
Complete
turbosquid
$35
complete plan
...quid
royalty free 3d model complete plan for download as max on turbosquid: 3d models for games, architecture, videos. (1221693)
turbosquid
$10
COMPLETE WASHROOM
...
royalty free 3d model complete washroom for download as max on turbosquid: 3d models for games, architecture, videos. (1413853)
turbosquid
$1
Complete Office
...id
royalty free 3d model complete office for download as max on turbosquid: 3d models for games, architecture, videos. (1323641)
vizpark
$509
VP COMPLETE
...e is the ultimate collection of 3d archviz assets, including 900 3d models, 50 hdris, 100 tileable textures and pattern software.
turbosquid
$15
excercise complete
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
$1
complete cabinet
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
free
complete Desk.lwo
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
3d_export
$5
Complete Wall Pack
...complete wall pack
3dexport
a complete set of 14 walls
3d_ocean
$12
Complete Model
... any other purpose. model includes, tree, street light, bench with urn, horse model. total poly and verts are 282,036 and 334,...
turbosquid
$80
sasuke complete susanoo
...oyalty free 3d model sasuke complete susanoo for download as on turbosquid: 3d models for games, architecture, videos. (1693376)
Da
3ddd
$1
Luce da Vivere
...luce da vivere
3ddd
luce da vivere
luce da vivere mary 387/6+3
3ddd
$1
Luce da Vivere
...luce da vivere
3ddd
luce da vivere
luce da vivere
cristalline 494/12 rosso/cromo
turbosquid
$6
Cabinet DA
...ty free 3d model cabinet da for download as max, fbx, and obj on turbosquid: 3d models for games, architecture, videos. (1637312)
turbosquid
$6
Bookcase DA
... free 3d model bookcase da for download as max, fbx, and obj on turbosquid: 3d models for games, architecture, videos. (1639996)
turbosquid
$5
Wardrobe DA
...y free 3d model wardrobe da for download as max, fbx, and obj on turbosquid: 3d models for games, architecture, videos. (1661117)
turbosquid
$5
Partition DA
... free 3d model partition da for download as max, fbx, and obj on turbosquid: 3d models for games, architecture, videos. (1640359)
3ddd
$1
Ecstacity_LAMPADA DA TERRA
...ecstacity_lampada da terra
3ddd
ecstacity
торшер ecstacity_lampada da terra
3ddd
$1
leonardo da vinci
...leonardo da vinci
3ddd
всадник , лошадь
leonardo da vinci
turbosquid
$60
DA-ExoticWeapons
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
$32
DA-SpikedChainMace
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
8
turbosquid
$6
Rock 8-8
...urbosquid
royalty free 3d model rock 8-8 for download as obj on turbosquid: 3d models for games, architecture, videos. (1659393)
3ddd
$1
Italamp 387/8+8
...italamp 387/8+8
3ddd
italamp
люстра italamp 387/8+8
размеры 92x71h
3ddd
$1
8 марта
...8 марта
3ddd
8 марта
кресло 8 марта
design_connected
$16
No 8
...nected
photo-realistic 3d models of the sibast no 8 armchair from sibast for 3d architectural and interior design presentations.
3d_export
$5
hinge 8
...hinge 8
3dexport
hinge 8
3d_export
$5
iphone 8
...iphone 8
3dexport
iphone 8
turbosquid
$69
iPhone 8 and iPhone 8 Plus
... free 3d model iphone 8 and iphone 8 plus for download as max on turbosquid: 3d models for games, architecture, videos. (1202442)
turbosquid
$12
Calligraphic Digit 8 Number 8
...hic digit 8 number 8 for download as max, obj, fbx, and blend on turbosquid: 3d models for games, architecture, videos. (1389341)
3ddd
free
PLANTS 8
...plants 8
3ddd
цветок , горшок
plant 8,,, hope u all like it
3ddd
$1
8 Марта / Amadey
...8 марта / amadey
3ddd
8 марта
8 marta amadey
3
turbosquid
$10
Mountain Bike 3 -3 of 3
...model mountain bike 3 (#3 of 3) for download as fbx and blend on turbosquid: 3d models for games, architecture, videos. (1438752)
turbosquid
$6
Rock 3-3
...urbosquid
royalty free 3d model rock 3-3 for download as obj on turbosquid: 3d models for games, architecture, videos. (1628065)
turbosquid
$29
Books 150 pieces 3-3-3
...books 150 pieces 3-3-3 for download as max, obj, fbx, and stl on turbosquid: 3d models for games, architecture, videos. (1384033)
turbosquid
$3
Genesis 3 Clothing 3
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
3d_export
$5
hinge 3
...hinge 3
3dexport
hinge 3
3ddd
$1
Розетка 3
...розетка 3
3ddd
розетка
розетка 3
turbosquid
$50
is-3
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
$10
Mountain Bike 3 -2 of 3
...model mountain bike 3 (#2 of 3) for download as fbx and blend on turbosquid: 3d models for games, architecture, videos. (1438750)
turbosquid
$10
Mountain Bike 1 -3 of 3
...model mountain bike 1 (#3 of 3) for download as fbx and blend on turbosquid: 3d models for games, architecture, videos. (1438743)
3d_export
$5
3 CATS
...3 cats
3dexport
3 cats pen holder
1
turbosquid
$69
armchairs(1)(1)
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
$15
ring 1+1
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
$10
chair(1)(1)
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
$8
Chair(1)(1)
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
$2
RING 1(1)
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
$1
house 1(1)
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
$1
Table 1(1)
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
$59
Formula 1(1)
...lty free 3d model formula 1 for download as max, fbx, and obj on turbosquid: 3d models for games, architecture, videos. (1567088)
design_connected
$11
No 1
...no 1
designconnected
sibast no 1 computer generated 3d model. designed by sibast, helge.
turbosquid
$2
desert house(1)(1)
...3d model desert house(1)(1) for download as 3ds, max, and obj on turbosquid: 3d models for games, architecture, videos. (1055095)