RecycleBot v2.2 by jpearce

Last crawled date: 2 years, 12 months ago

A RecycleBot is a waste plastic extruder - that can take household polymer waste and turn it into valuable 3-D printer feedstock.
Newer better designs are here: Aubrey L. Woern, et al. RepRapable Recyclebot: Open Source 3-D Printable Extruder for Converting Plastic to 3-D Printing Filament. HardwareX 4C (2018) e00026 doi: https://doi.org/10.1016/j.ohx.2018.e00026 open access
Information about the first RecycleBot can be found here: Recyclebot v1.0. This was a great proof of concept and based off of a hand-powered design - although fantastic from an environmental/appropriate technology perspective did not create filament of high enough quality to be particularly useful for open source 3D printers.
The design for the waste plastic extruder (Recyclebot v2.0 and v2.1) is heavily influenced by the Web4Deb extruder, which extrudes HDPE for use as a growth medium in aquaponics. Details of the Web4Deb design are here. As part of Mechanical Engineering course, that I supervised, Christian Baechler developed Recyclebot v2.0 an automated device to automatically convert household plastic waste into usable material to be fed into small scale rapid prototyping machines, such as the RepRap. This design was improved upon within the group - especially with the help of Matthew DeVuono to make v2.1. The results of this are extremely promising and the work will be published.
The RecycleBot work is now being carried out by members of the Michigan Tech in Open Sustainability Technology Research Group.
The v2.2 is -- I am sure over-designed -- but we needed a reliable tool (v2.0/v2.1 were made of wood and we kept breaking it and sending pieces all over the lab). I am sure the attached design is working though so felt ready to post.
Our goal is to have a fully automated system running off of an Ardruino. Imagine pressing a button for recyclable plastic 1-7, shredding your given plastic waste container in a office shredder, having the Recyclebot automatically shift its setting and output commercial grade 3-D printer filament while you go for lunch.
We are about half way there -- if anyone would like to help particularly on the controls side - please drop me a line. Improvements will be posted on a wiki first as we go and imported to Thingiverse when they are solid.
More info: Christian Baechler, Matthew DeVuono, and Joshua M. Pearce, “Distributed Recycling of Waste Polymer into RepRap Feedstock, Rapid Prototyping Journal, 19(2), pp. 118-125 (2013).