Thingiverse
Mounting ring for Busch + Mueller IQ-X bicycle lamp
by Thingiverse
Last crawled date: 4 years, 2 months ago
Busch + Mueller make a load of high quality bicycle lights, in my opinion the best out there for dynamo-driven lights. They cost a ton of money, but if your life depends on it (as mine does as an all-year commuter), the best light is worth it.
But the big corporate fuck up is that their top of the line IQ-X front light, while made out of aluminum and with otherwise top-notch mounting hardware, has a plastic bracket around its circumference that is not up to their usual standards. One day I come up to my bike to find the lamp hanging limply from the cables, with a broken plastic bracket. No problem, a 100 Euro headlamp will have an excellent spare parts service to go with it, right? WRONG. Busch + Mueller do not sell this part as a spare, even though it's a totally separate piece, not snapped or glued onto anything. They probably expect you to buy a new lamp if this piece costing a dime breaks.
Lucky for me I have a CAD system, a caliper and a 3D printer, and after half an hour's design work and an hour of printing, I had my own replacement part. My design should be stronger, I made it with a slightly thicker shell and reinforced the area where it's prone to break as much as was possible without compromising the fit.
You lose the sidelight function (the original ring has a translucent section that lets a bit of light shine out the sides of the lamp). I might add it in at a later date, but it's problematic to print and would need the original cover to keep it waterproof.
I printed it and it fit on the first try. It's a pretty tight fit though, you have to have your printer calibrated well or be prepared to spend some time reworking it.
But the big corporate fuck up is that their top of the line IQ-X front light, while made out of aluminum and with otherwise top-notch mounting hardware, has a plastic bracket around its circumference that is not up to their usual standards. One day I come up to my bike to find the lamp hanging limply from the cables, with a broken plastic bracket. No problem, a 100 Euro headlamp will have an excellent spare parts service to go with it, right? WRONG. Busch + Mueller do not sell this part as a spare, even though it's a totally separate piece, not snapped or glued onto anything. They probably expect you to buy a new lamp if this piece costing a dime breaks.
Lucky for me I have a CAD system, a caliper and a 3D printer, and after half an hour's design work and an hour of printing, I had my own replacement part. My design should be stronger, I made it with a slightly thicker shell and reinforced the area where it's prone to break as much as was possible without compromising the fit.
You lose the sidelight function (the original ring has a translucent section that lets a bit of light shine out the sides of the lamp). I might add it in at a later date, but it's problematic to print and would need the original cover to keep it waterproof.
I printed it and it fit on the first try. It's a pretty tight fit though, you have to have your printer calibrated well or be prepared to spend some time reworking it.
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