HyperCube 3D printer (2525 Aluminum) by brspartan

Last crawled date: 3 years ago

Modified parts from either the Hypercube or Hypercube Evolution for:
-2525 Aluminum Tslot
-3/8 Anodized Aluminum Rod or 8mm steel rods
-Z axis design: Acrylic Base or 2020 Aluminum Tslot
-Dual Z axis motors
-Larger Print Area: 200x300x160mm
-Compact Base Design: Power Supply, Ramps, Bowden Extruder, and Filament all sit below the printer
This printer includes things from:
-Brspartan's Horizontal Spool Mount
-Tom114's E3D fan
-Dintid's MKS TFT28 Case
-Dasaki's Ramps Case
-ProtoBuild's PSU Mounts
This printer modified things from:
-Schlotzz's Bowden Extruder
Change Log:
11.21.18: Uploaded all parts from V1 and V2 of my 2525 Hypercube/Hypercube Evolution. Includes solidworks models and STLs
09.07.18: Uploaded modified 2525 parts from the Hypercube Evolution. I've discovered that some of the original Hypercube parts had design flaws that I wanted to address. This version uses 2020 aluminum Tslot for the base which is much more rigid than my previously used acrylic. This also improved the rigidity of the x axis by switching from the 3/8in aluminum tube to 8mm steel rods. These parts have been modified for 8mm steel rods on all axis and to fit 2525 aluminum Tslot for the printer frame. The z axis base is still 2020.
25.05.17: Added/modified PSUFanDuct QTY1.stl, Tool Holder QTY1.stl, bracket_no_notch_v2 QTY2.stl, and Filament Spool Mount v2 QTY1.stl. The PSU Fan Duct will prevent the air from cooling down your heated bed, the spool mount is now a tighter fit and the spool will no longer be able to slide around, the modified bracket_no_notch_v2 is an option that will drop down the height of the PSU mount and gave me more clearance, tool holder is just for fun!
BOM
Frame:
T-Slot 2525 Aluminium Extrusion Profiles for X200 x Y300 x Z155 print bed area
4 x 340mm (X)
4 x 440mm (Y)
4 x 350mm (Z) (longer if you would like a build height greater than my current 160mm)
Fixings:
100 x M5 x 12mm button head screws (for plastic parts)
50 x M5 x 10mm button head screws (for corner brackets)
2 x 100pcs 2525 T-Slot M5 hammer nuts
3 x 10pcs Aluminium Corner Brackets
CoreXY + Z + Bowden Drive System:
2 x 8mmx440mm Hardened Steel smooth rod (choose 500mm length) for Y axis
4 x 8mmx350mm Hardened Steel smooth rod (choose 350mm length) for Z axis
1 x 3/8"x6' Anodised Aluminium Rod/Tube for X axis
4 x 1pcs Self Lubricating 3/8" ID Bronze Bushing
8 x LM8UU linear bearing for Z axis
4 x LM8UU linear bearing for Y axis
2 x 10pcs F623ZZ Flange Bearing
1 x 5M GT2 Belt and 2 x 20 Tooth Pulleys
1 x Teflon PTFE Tube
1 x MK7 Extruder Gear
1 x Push Fit Connector M5
Fixings:
45 x M3 x 10mm pan head screws
45 x M3 x 20mm pan head screws
2 x M3 x 6mm pan head screws
2 x M3 x 35mm pan head screws
35 x M3 Nyloc nuts
35 x M3 Hex nuts
Motors, Electronics and Accessories:
3 x NEMA17 Stepper Motor
2 x Lead Screw NEMA17 Stepper Motor
1 x 2pcs Endstop Switch
1 x RAMPS 1.4 + MEGA2560 R3 + LCD&SD + A4988 With Heat Sink Kit
1 x 12V DC 50mm Blow Radial Cooling Fan
1 x Heatbed Aluminium MK3 12V 24V
1 x 12V 30A 360W Switching Power Supply
1 x Thermistor 100K With 1M Cable for Heat Bed
1 x DC power wire (choose 14AWG)
1 x 10M Tinned Copper 22AWG 2 Pin Red Black
1 x 5pcs Bed levelling screw/spring/knob
1 x Genuine E3Dv6 or Clone (1.75mm long) with optional Block & Sock v6 Upgrade
1 x Inductive Proximity Sensor - PNP
Print settings:
3 Perimeters
3 top/bottom layers
0.25mm layer height (or better)
50% infill
Print 1 of everything except below:
2 x Bed_Mount_v3
2 x XY_Clamp_v1.1
2 x XY_Joiner_v1.1
2 x XY_Idler
3 x Y_Shaft_Clamp
2 x Dual_Bushing_Holder
Laser Cut:
1 x Acrylic Bed (249mm x 349mm)
Follow Tech2C's build log for detailed instructions on how to build this printer! Be sure to follow them all the way through before you start your build.