Thingiverse
Ender 3 Max Fan Shroud with BL Touch Mount with Micro Swiss Direct Drive Extruder and Hot End by swartztech
by Thingiverse
Last crawled date: 3 years ago
I recently purchased an Ender 3 Max (absolutely in love with this unit), and wanted to upgrade the hot end and extruder with the intention of configuring this unit for printing parts with carbon fiber infused nylon.
In order to print with this family of filaments, an all metal hot end with a hardened steel nozzle is a must. Also, the abrasive filament can cause premature wear on the brass extruder gear that comes stock with the Ender 3 Max. Due to these requirements, I acquired the Micro Swiss Direct Drive Extruder and All Metal Hot End kit to install on the printer. I also acquired a Micro Swiss 0.6mm nozzle. However, there is one big problem.
The challenge that I encountered was that the aluminum back plate for the extruder is designed for the classic Ender 3 fan shroud. The Ender 3 Max has a completely different mounting configuration for the shroud making drop-in replacement not an option. Also, the classic shroud only has one layer cooling fan, and the Ender 3 Max shroud has two cooling fans.
Finally, the extruder back plate does not have mounting holes for the BLTouch.
Since the Ender 3 Max is a relatively new product, there are not a lot of options. There are some fan shroud models available, but I was not successful in locating a model that had dual cooling fans and a BLTouch mount.
I designed a replacement mount to solve this problem. In the hopes of helping out the rest of the 3D printing community, I am sharing it with you all.
Parts needed:
(2) M3x12mm, washer, nut for BLTouch mount
(2) M3x12mm, washer, nut for mounting shroud to direct drive extruder plate
(8) M2x12mm self tapping screw for mounting layer cooling fans
(4) M3x12mm self tapping screw for mounting hot end fan
Printer / Filament Settings:
eSun PLA Plus
0.6mm nozzle
1.2mm wall thickness
0.2mm layer height
99% infill (for rigidity)
Supports Enabled
100% layer cooling fans
Print front face down so that the only large support structures are to support the fan shroud mounting tabs.
Additional Notes:
My big gripe about the design is that the fan shroud and BLTouch are integrated together. If the fan shroud is removed, the z-offset must be set again.
After installation, you must set your z-offset. Here are the steps to set the Z-offset for the BLTouch.
Home 3D printer
M851 Z0 - Reset Z0Offset
M500 - Store setting to eeprom
M501 - Set active parameters
M503 - Display Active Parameters
G28 Z - Home Z Axis
G1 F60 Z0 - Move nozzle to true 0 offset
M211 S0 - Switch off soft endstops
Move nozzle towards bed slowly until the paper can barely move
Take note of the Z on the printer display (take that number and add the measurment of the calibration sheet or device used)
M851 Z X.XX (X.XX being your z offset achieved)
M211 S1 - Enable Soft Endstops
M500 - Save settings to Eeprom
M501 - Set Active Parameters
M503 - display current settings
Credit for z-offset instructions:https://www.youtube.com/watch?v=y_1Kg45APko
To mount the fan shroud, I had to share a screw hole with the extruder motor. There is one additional hole on the extruder back plate that could be used to support the shroud. However, it is directly behind the left layer cooling fan. In a later revision, I may add a support arm to this screw hole to improve stability.
Most of the screw holes are fairly tight. Since the BLTouch is mounted to the fan shroud, I kept the screw hole tolerances tight.
It is possible that this fan shroud could be used without the Micro Swiss hot end. The only concern is that the BLTouch may be mounted too low for the stock hot end. You may need to file / sand / machine down the bottom of the BLTouch mount to raise the height of the BLTouch.
If you would like to improve upon the design, please let me know. I would gladly send the Fusion 360 files.
In order to print with this family of filaments, an all metal hot end with a hardened steel nozzle is a must. Also, the abrasive filament can cause premature wear on the brass extruder gear that comes stock with the Ender 3 Max. Due to these requirements, I acquired the Micro Swiss Direct Drive Extruder and All Metal Hot End kit to install on the printer. I also acquired a Micro Swiss 0.6mm nozzle. However, there is one big problem.
The challenge that I encountered was that the aluminum back plate for the extruder is designed for the classic Ender 3 fan shroud. The Ender 3 Max has a completely different mounting configuration for the shroud making drop-in replacement not an option. Also, the classic shroud only has one layer cooling fan, and the Ender 3 Max shroud has two cooling fans.
Finally, the extruder back plate does not have mounting holes for the BLTouch.
Since the Ender 3 Max is a relatively new product, there are not a lot of options. There are some fan shroud models available, but I was not successful in locating a model that had dual cooling fans and a BLTouch mount.
I designed a replacement mount to solve this problem. In the hopes of helping out the rest of the 3D printing community, I am sharing it with you all.
Parts needed:
(2) M3x12mm, washer, nut for BLTouch mount
(2) M3x12mm, washer, nut for mounting shroud to direct drive extruder plate
(8) M2x12mm self tapping screw for mounting layer cooling fans
(4) M3x12mm self tapping screw for mounting hot end fan
Printer / Filament Settings:
eSun PLA Plus
0.6mm nozzle
1.2mm wall thickness
0.2mm layer height
99% infill (for rigidity)
Supports Enabled
100% layer cooling fans
Print front face down so that the only large support structures are to support the fan shroud mounting tabs.
Additional Notes:
My big gripe about the design is that the fan shroud and BLTouch are integrated together. If the fan shroud is removed, the z-offset must be set again.
After installation, you must set your z-offset. Here are the steps to set the Z-offset for the BLTouch.
Home 3D printer
M851 Z0 - Reset Z0Offset
M500 - Store setting to eeprom
M501 - Set active parameters
M503 - Display Active Parameters
G28 Z - Home Z Axis
G1 F60 Z0 - Move nozzle to true 0 offset
M211 S0 - Switch off soft endstops
Move nozzle towards bed slowly until the paper can barely move
Take note of the Z on the printer display (take that number and add the measurment of the calibration sheet or device used)
M851 Z X.XX (X.XX being your z offset achieved)
M211 S1 - Enable Soft Endstops
M500 - Save settings to Eeprom
M501 - Set Active Parameters
M503 - display current settings
Credit for z-offset instructions:https://www.youtube.com/watch?v=y_1Kg45APko
To mount the fan shroud, I had to share a screw hole with the extruder motor. There is one additional hole on the extruder back plate that could be used to support the shroud. However, it is directly behind the left layer cooling fan. In a later revision, I may add a support arm to this screw hole to improve stability.
Most of the screw holes are fairly tight. Since the BLTouch is mounted to the fan shroud, I kept the screw hole tolerances tight.
It is possible that this fan shroud could be used without the Micro Swiss hot end. The only concern is that the BLTouch may be mounted too low for the stock hot end. You may need to file / sand / machine down the bottom of the BLTouch mount to raise the height of the BLTouch.
If you would like to improve upon the design, please let me know. I would gladly send the Fusion 360 files.
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...fan
turbosquid
free 3d model fan for download as on turbosquid: 3d models for games, architecture, videos. (1427865)
turbosquid
$14
Fan
...fan
turbosquid
royalty free 3d model fan for download as on turbosquid: 3d models for games, architecture, videos. (1415642)
3ddd
$1
Светильник Fan
...светильник fan
3ddd
fan , italamp
светильник fan, производитель italamp
turbosquid
$25
Fan
...fan
turbosquid
royalty free 3d model fan for download as c4d on turbosquid: 3d models for games, architecture, videos. (1483246)
End
archibase_planet
free
Cigarettes end
...d
archibase planet
cigarettes end cigarette stub cigar-butt
cigarette-end - 3d model (*.gsm+*.3ds) for interior 3d visualization.
3d_export
$5
end table
...end table
3dexport
end table 3d model dimensions:(w)60cm×(d)60cm×(h)56cm
3d_export
$5
end table
...end table
3dexport
end table 3d model dimensions:(w)60cm×(d)60cm×(h)56cm
turbosquid
$5
End Table
...urbosquid
royalty free 3d model end table for download as ma on turbosquid: 3d models for games, architecture, videos. (1622809)
turbosquid
$3
End Table
...rbosquid
royalty free 3d model end table for download as fbx on turbosquid: 3d models for games, architecture, videos. (1315115)
3d_export
$5
rope end ring
...rope end ring
3dexport
rope end ring
turbosquid
$2
End Tables
...
royalty free 3d model end tables for download as max and obj on turbosquid: 3d models for games, architecture, videos. (1706896)
turbosquid
$14
End Table
...lty free 3d model end table for download as max, obj, and fbx on turbosquid: 3d models for games, architecture, videos. (1403051)
turbosquid
$5
End Table
...y free 3d model end table for download as obj, fbx, and blend on turbosquid: 3d models for games, architecture, videos. (1445493)
turbosquid
$1
End Table
...free 3d model end table for download as sldpr, sldpr, and ige on turbosquid: 3d models for games, architecture, videos. (1535510)
Mount
3d_export
free
mounting bracket
...mounting plate is the portion of a hinge that attaches to the wood. mounting plates can be used indoors, cabinetry and furniture.
turbosquid
$2
MOUNTING
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
free
Mounts
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
free
Mount Fuji
...fuji
turbosquid
free 3d model mount fuji for download as obj on turbosquid: 3d models for games, architecture, videos. (1579977)
3d_export
$5
Headphone mount LR
...headphone mount lr
3dexport
headphone mount l+r
turbosquid
$39
Mount rainier
...quid
royalty free 3d model mount rainier for download as fbx on turbosquid: 3d models for games, architecture, videos. (1492586)
turbosquid
$5
pipe mounting
...quid
royalty free 3d model pipe mounting for download as obj on turbosquid: 3d models for games, architecture, videos. (1293744)
turbosquid
$3
Mounting Tires
...uid
royalty free 3d model mounting tires for download as fbx on turbosquid: 3d models for games, architecture, videos. (1708511)
3d_export
$5
Magnetic GoPro Mount
...pro mount
3dexport
cool magnetic mount for gopro. allows you to mount the camera on flat metal surfaces and get exclusive shots.
turbosquid
$5
Stone Mount
...ty free 3d model stone mount for download as ma, obj, and fbx on turbosquid: 3d models for games, architecture, videos. (1370306)
3
turbosquid
$10
Mountain Bike 3 -3 of 3
...model mountain bike 3 (#3 of 3) for download as fbx and blend on turbosquid: 3d models for games, architecture, videos. (1438752)
turbosquid
$3
Genesis 3 Clothing 3
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
3d_export
$5
hinge 3
...hinge 3
3dexport
hinge 3
3ddd
$1
Розетка 3
...розетка 3
3ddd
розетка
розетка 3
turbosquid
$50
is-3
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
$10
Mountain Bike 3 -2 of 3
...model mountain bike 3 (#2 of 3) for download as fbx and blend on turbosquid: 3d models for games, architecture, videos. (1438750)
turbosquid
$10
Mountain Bike 1 -3 of 3
...model mountain bike 1 (#3 of 3) for download as fbx and blend on turbosquid: 3d models for games, architecture, videos. (1438743)
3d_export
$5
3 CATS
...3 cats
3dexport
3 cats pen holder
3ddd
free
3 Буфета
...3 буфета
3ddd
буфет , кантри
3 буфета
turbosquid
$12
Calligraphic Digit 3 Number 3
...hic digit 3 number 3 for download as max, obj, fbx, and blend on turbosquid: 3d models for games, architecture, videos. (1389329)