Ender 3 Core XZ mod by hudgda75

Last crawled date: 3 years, 1 month ago

16 March Update:
I have decided to remove the dual belt clips as I am not going to re-design them.
9 March 2021 Update.
I no longer recommend using the V-wheel carriage on the X axis. The belt path is not flat, and the printed dual belt clips I have here will fail after about 175 - 200 hours of use. I will tinker with the design a little, but what I recommend is to use a linear rail for the X axis.
This will also help you avoid extra maintenance on the X carriage V-wheels.
Original:
This mod is based on the Voron Switchwire, a DIY Core XZ printer (shared belts on the X and Z axis) that can be found at http://vorondesign.com/
Voron's are the most thoughtfully designed printers I have ever seen. They are functionally solid, reliable, and designed with thought given to cable management and easy maintenance.
The Switchwire was originally designed by russiancatfood, and the Ender 3 mod I have based this on was designed by Utrawaffles. Both of their designs use linear rails, but I wanted to try something that retained the Ender's original V-wheels. I wanted to keep the v-wheels, not because I think that they are superior - they are not, but a decent set of rails costs $100 US, putting the cost of a Switchwire conversion at about $250+. I wanted to try to create a low cost point of entry to a better running Ender conversion. I was able to convert my Ender to Core XZ for about a total of $120.
For Voron enthusiasts, please note, this mod is not eligible for a serial number.
Links to STLs
Ultrawaffle's converson: https://github.com/UltraWaffles/Voron-Switchwire/tree/master/Mods/UltraWaffles
Buck converter housing: https://www.thingiverse.com/thing:3384103
AB mount: https://www.thingiverse.com/thing:4638150
Zip tie mount: https://www.thingiverse.com/thing:3654297
4040 extrusion for spacer: https://www.thingiverse.com/thing:2972158 scale so that the z height is 10 mm
BOM:
M5x55 x2
M5x40 x2
M5x30 x4
M5x16 x5
M5x10 x29
M5 Washers x16
M3x40 x2
M3x30 x8
M3x20 x2
M3x12 x2
M3x8 x2 (for buck converter housings)
M3 Heat Set Inserts x50 (not exact count, but you will want to get a pack of 50)
GT2 Belt (6mm wide) 3 meters
F695 Bearing x16
Keyback Super 48
GT2 Pulley x1
4020 axial cooling fan (1 minimum, 2 if you want a fan for the Pi)
2 or 3 LM2596 buck converters (1 for each 4020 axial fans for cooling electronics , 1 to power the Pi)
a bag of zip ties
RaspberryPi 2B+ or better to run Klipper.
Voron Afterburner Tool head:
V6 hotend kit
BMG extruder
Pancake stepper motor
4020 Blower fan
4010 axial fan
M3x40 x2
M3x30 x6
M3x20 x1
M3x16 x4
M3x12 x2
M3x8 x2
Heat sets from above BOM
https://youtu.be/PycKCI4EyHAhttps://youtu.be/DdOFBXrZPtUhttps://youtu.be/eBjxXSQ0Bb0https://youtu.be/9lxQK4jjSNc