Thingiverse
Dewalt Impact Ready Socket Holder by malebox
by Thingiverse
Last crawled date: 3 years, 1 month ago
I recently purchased the DEWALT DWA2T35IR Impact Ready FlexTorq Screw Driving Set, 35-Piece. Provided with it was a case, with the normal inserts for all the screwdriver heads. For some reason, the only thing in the case that didn't have it's own insert were the Impact Ready Sockets. They came in a plastic holder that didn't hold up too well.
This piece is for those 4 specific sockets that came with the set. I'm sure you could use it in other Dewalt cases provided they're the same size, but the slots on this item were made for the sizes in the kit (9/16", 1/2", 7/16", & 3/8").
I originally had plans to print this out of TPU, since the normal Dewalt inserts are made of a flexible rubber or plastic, but didn't have enough TPU for this print. I used eSUN PLA+ Pro instead. The fit is tight, but that also helps keep it from falling out. If I do get more TPU, I'll print it out and upload pictures.
I'll also upload the Fusion360 and other formatted source files in case you want to make it shorter/longer or change what size sockets it holds. Here are my notes if you do decide to change the socket size:
EX: The 9/16" socket had an OD of ~19.85mm. Because I planned on using tabs to help it snap in, I used a width of 21mm to give space and allow for shrinkage. You may need to re-distribute the separation and outer lines depending on what sizes you use. Set your rectangle for the needed width, the height should be the same. I cut down 12mm, then filleted the edges until it came out perfectly round (so for the 21mm width, use 10.5mm fillets on both edges). The tabs I put 10mm up from the top/bottom edges. Their dimensions were 4mm x 0.75mm. I extruded them down I believe 2.5mm, then used the draft function to set the angle. The fillets around the edges and tabs may not be necessary, but I prefer designs that way. I'll also leave the sketches (I make no promises that they are clean or make 100% sense :D).
Edit: After publishing I had a small issue closing the case. You have two options here:
Put some extra force to get it set lower in the case, or
Rearrange the other side of the case. The yellow inserts pop out pretty easily, so swap the screwdriver heads for the other attachments. These other attachments sit higher, so the sockets can press against it and make it slightly harder to close.
Cheers!
This piece is for those 4 specific sockets that came with the set. I'm sure you could use it in other Dewalt cases provided they're the same size, but the slots on this item were made for the sizes in the kit (9/16", 1/2", 7/16", & 3/8").
I originally had plans to print this out of TPU, since the normal Dewalt inserts are made of a flexible rubber or plastic, but didn't have enough TPU for this print. I used eSUN PLA+ Pro instead. The fit is tight, but that also helps keep it from falling out. If I do get more TPU, I'll print it out and upload pictures.
I'll also upload the Fusion360 and other formatted source files in case you want to make it shorter/longer or change what size sockets it holds. Here are my notes if you do decide to change the socket size:
EX: The 9/16" socket had an OD of ~19.85mm. Because I planned on using tabs to help it snap in, I used a width of 21mm to give space and allow for shrinkage. You may need to re-distribute the separation and outer lines depending on what sizes you use. Set your rectangle for the needed width, the height should be the same. I cut down 12mm, then filleted the edges until it came out perfectly round (so for the 21mm width, use 10.5mm fillets on both edges). The tabs I put 10mm up from the top/bottom edges. Their dimensions were 4mm x 0.75mm. I extruded them down I believe 2.5mm, then used the draft function to set the angle. The fillets around the edges and tabs may not be necessary, but I prefer designs that way. I'll also leave the sketches (I make no promises that they are clean or make 100% sense :D).
Edit: After publishing I had a small issue closing the case. You have two options here:
Put some extra force to get it set lower in the case, or
Rearrange the other side of the case. The yellow inserts pop out pretty easily, so swap the screwdriver heads for the other attachments. These other attachments sit higher, so the sockets can press against it and make it slightly harder to close.
Cheers!
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