Bicycle Factory Layout by Tomasz Gawroński

Last crawled date: 1 year, 10 months ago

Bicycle Factory Floor plan including:

1)Frame building part:

-BLM LT823D - 3D laser tube cutter;
-4 hand welding stations with frame jigs - for spot welding, to keep all tubes in a correct position;
-2 robotized welding stations, where ABB robots and positioners are bringing the frame with jig, welding all joints and then hanging the frame without jig on the parking before automatic wash;

2) Frame powder coating line:
- tri-funcional ROMER S.C. automatic wash 7000mm length
- powder coating cabin for automatic cycle operation - Monkiewicz i Spółka TYP KP - 2x3P
- electric furnace with drying function 7000mm

3) 3X Holland Mechanics Wheel Assembly Premium line:

"The Quickest way of producing a wheel is by introducing a Hub Filling Station to the line. By automating hub filling with a fast flow to the lacers, wheels are made in no time, followed up by the Rim Taper, Robots and Tyre Mounting Console. It is possible to supply 2 lines of lacers and robots with one Hub Filling Station for massive output.

Line: 1× HFS 2× Lacer 1× Rim Taper 1× Quattro 1× Robot 1× TMC

Efficiency: Decreases labour cost of filling hubs by hand

Quality: Hub filling ± 30 seconds per hub"

4) 4x Hand final bicycle assembly line:
- Shuz Tung_Upper Bike Assembling Line
- Shuz Tung_Round Type Pre-assembling Conveyor
- Hertz_HPC-S5 Compressor
- Pneumatic screwdrivers, hand tools and wrenches, tool boxes,


I made this factory floor plan for the last semester university project in Autodesk Inventor 2018.
Modeled on the basis of data from photos and overall dimensions on the websites. Only outside machine casings, sometimes a little bit more.
Depending on the accessibility of the information on the pictures and in the PDF catalogues.
Hand assembly part of the layout I've found on GrabCAD and adjusted to my project.