4 IN VAC HOSE / 80MM ROUTER - 3D Print Router Vacuum Shoe by Costa_D

Last crawled date: 3 years ago

3D Print Router Vacuum Shoe
A great thank you, for those who are appreciating and supporting my work!
Financial support for this design, until now, was received from:
no one yet!
If you print this project, and you are happy with the final part, do not forget to buy me a roll of filament - in order for me to be able continue to test and improve these projects or to design new ones! If you are not happy with this design or you have problem with your printed parts - send me a message, we will try to fix it together! :) If you do not want or you can't afford to buy me a roll of filament ... its ok, I still hope you enjoy printing my designs! Pace!
I design a part what is in pair with this - CNC 4 inches VACUUM HOSE BRACKET for 80mm SPINDLE. - 3152659 - It will help to take the load from the - vacuum hose-, off the shoe!https://www.thingiverse.com/thing:3152659
UPDATE 23 NOV 2019 - Add parts for a fast coupling solution. Only use with Vacuum Hose Bracket.
24 OCT 2018 - TEST Part 100 020.3 - OK And a good fit to!
Printer settings: CR10, n 0.4, f-asa, n245c, b110c, lh 0.2, if 60%,wt 1mm, tbt 1mm, f 0%, print in enclosed space
22 OCT
Test part 100 020.2 - shoe - it is ok, however, when not mounted... a perfect fit, but on position it become a little stiff! The router opening was little smaller than required for a perfect fit and expand the part.
I will modify the part (100 020.3) and see what is what! Router opening was enlarge with 0.3X2.
21 OCT
Test part 100 021 - it is OK. Countersunk bolts come very good.
Part 100 020.2 print in progress!
20 OCT Ad a new version of a shoe what accommodate D 8mm magnets.
14 Oct 4th Update - change file 100 021 to 2mm chamfer on bolt holes. ( I FOUND THAT THE CHAMFER VARY FROM 1.7 TO 2.3) ALSO I REDUCED THE GAP BETWEEN MAIN PART AND BRUSH HOLDER WITH .3
DO NOT PRINT - TEST - AND THE 3.4 CHAMFER IS NOT GOOD. BOLTS GET TO DEEP. ALSO I INCREASE THE GAP BETWEEN MAIN PART AND BRUSH HOLDER! TO MUCH! UPDATE SOON!
13 Oct 3th Update - change file 100 021 3.4mm chamfer on bolt holes.
8 Oct - new design - files 100 020, 100 021, 100 022
Main part - bolt changed from M10 to M8 - same length- 20mm
8 OCT - Print the part, everything was ok, test ABS - 0.4 layer; ASA - 0.4 layer, ASA 0.2 layer, however the main part looks fragile - i will redesign the entire unit!
Design for 80mm router and 4” hose (connection outside 101mm)
In order to avoid printing with support brush holder was design in two parts and connected together with 8 M4 bolts, bolts used later to connect the brush holder to the main body via 8 magnets.
The used brush is Easy cut strip brush as the one from Mc. Master. I do not endorse Mc Master, is just an example. Brush need to be drill and tight up in place by 8 M3 bolts.
You will need following parts listed below to complete the project:
Nylon – insert lock-nut M4 X 0.7mm thread – 8pcs
Flat washer M4 – 8pcs
Bolt M4 X 0.7mm thread, 16mm long – 8pcs
Nylon – insert locknut M10 X 1.5mm thread – 1pc
Flat washer M10 – 1pc
Bolt M10 X 1.5mm thread, 20mm long – 1pc
Nylon – insert lock-nut M3 X 0.5mm thread – 8pcs
Flat washer M4 – 8pcs
Bolt M3 X 0.5mm thread, 22mm long – 8pcs
Magnet - D 6mm H 4mm – 8pcs
Brush - 635mm for each unit - Easy cut Strip – recommend different size 1”, 2” and 3” for 3 different brush holders.
(1/4" Wide x 3/16" High Backing, 3" Overall Height)https://www.mcmaster.com/#7900t2/=1ayvc3a
Please ensure those are the size of your router and vacuum hose before you download the design!
Please see the rest of the 3D Print Router Vacuum Shoe systems. If you do not find one for your equipment, please let me know and I will make one to fit your system if is possible.
Feel free to support my projects!https://pinshape.com/items/47457-3d-printed-3d-print-router-vacuum-shoe-80-4in