100w led pvc spotlight by jacquesl70

Last crawled date: 3 years ago

Added Spot Mount 3 & 4. Used 2 x M6 x 16mm bolts and 2 x M6 wing nuts to hold the aluminium frame.
Still using the 2 M3 x 16 mm cap screws with nuts to hold the 2 pieces together.
................ 11/11/2017
I designed this light to fit inside a 110 mm PVC pipe. The length of the pipe is 206 mm.
I spray painted it black with a high heat resistant paint. It does reach 50 degrees at the led side of the pipe.
The entire assembly is held together with 2 x 6 mm threaded rods of 192 mm lengths.
I used 4 of M3 x 10 mm self tappers to fix the internals to the pipe.
The cooling fan and heatsink is a Deepcool CK-AM209.
The led reflector is from here: https://www.banggood.com/100W-led-Lens-Reflector-Collimator-60-Degree-44mm50mm-Base-p-963240.html?rmmds=search
The 100w driver from here: https://www.banggood.com/AC85-265V-TO-DC18-36V-100W-LED-Constant-Current-Driver-Power-Supply-For-Chip-Light-Flood-Lamp-p-1061925.html?rmmds=search
The 100w led from here: https://www.banggood.com/100W-Warm-Pure-White-High-Brightest-Save-Power-LED-Light-Lamp-p-84975.html?rmmds=search
Power switch are similar to this: https://www.banggood.com/25pcs-Black-Push-Button-Mini-Switch-6A-10A-110V-250V-KCD1-101-2Pin-Snap-In-OnOff-Rocker-Switch-p-1216912.html?rmmds=search
The buck converter for driving the fan is from here: https://www.banggood.com/DC-DC-Boost-Buck-Adjustable-Step-Up-Step-Down-Automatic-Converter-XL6009-Module-p-1087346.html?rmmds=search
The barn doors uses 4 of M3 x 40 mm cap screws with self locking nuts.
The mount parts 3 & 4 uses 2 of M3 x 16 mm cap screws with nuts.
All parts are printed at 100%, but you can change that to suite your needs.
I would suggest to print the led panel solid to handle the heat.
I used a 6 mm tap to thread the holes on the led panel for the M6 threaded rods.
I have also included a guide frame to help with the drilling of the mounting holes.
It uses all the mounting fittings from my other designs so I have not included it.