Thingiverse
HD Pocket Hole Jig
by Thingiverse
Last crawled date: 4 years, 2 months ago
I was looking for a heavy duty pocket hole jig for use on material larger than 1.5 inches thick. Kreg make the Kreg HD but want $70 for it. Decided to make my own. I made a single bore design but you can easily make a double from this design.I have a center notch in the end to line up with marks on the lumber. Because most of the strength comes from the shell, I made a number of pockets in the design for clamping strength and plastic reduction. The bronze drill guide can be found at the following stores. Or you can source locally.
https://www.menards.com/main/hardware/fasteners-connectors/specialty-fasteners/bearings/midwest-fastener-reg-1-2-x-3-4-x-1-1-8-sleeve-bearing-1-count/82966/p-1541140100505-c-12207.htm?searchTermToProduct=2020046
https://www.mscdirect.com/product/details/06453781
For the screws I used Spax #10 2 1/2 construction screws with wafer head. Can be found in indoor and outdoor types.
https://www.menards.com/main/hardware/fasteners-connectors/specialty-fasteners/bearings/midwest-fastener-reg-1-2-x-3-4-x-1-1-8-sleeve-bearing-1-count/82966/p-1541140100505-c-12207.htm?searchTermToProduct=2020046
https://www.mscdirect.com/product/details/06453781
For the screws I used Spax #10 2 1/2 construction screws with wafer head. Can be found in indoor and outdoor types.
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