Thingiverse
Denso Window Motor Adapater to Marvin Windows by extrememoderate
by Thingiverse
Last crawled date: 3 years ago
Our robotics team was cleaning up and we had extra Denso car window motors. I've got a Marvin Casement window in my workshop that I literally have to climb onto my (deep) workbench to open, which is a pain. So my plan is to motorize the window by replacing the crank handle with the motor. This is an adapter from the denso shaft to the marvin crank shaft. I also need to finish the design for an mounting bracket that will hold the motor at the correct angle, but that's a project for another day.
The OpenScad file is included so you could adjust this to other adapters. I had a lot of issues getting it to fit over the two shafts and it may be a little loose for long term use, but it seems to be consistent with how tight the window handle is. There's a fudge-factor parameter that's passed to both spline modules that will make the holes a little larger to adjust for printing variances (I hate measuring something exactly and then entering an adjusted number directly, I'd rather have the actual and show that I'm fudging it). A later revision may include a set screw on one or both ends. The Marvin shaft has a gap in the splines for one, but since the window motor will be mounted firmly to the frame, the adapter will be sandwiched.
I'm a little worried that the 3d printed splines for the window shaft aren't going to hold up. If that's the case, I'll redesign to use one of these adapters http://www.hardwaresource.com/hinges/shutter-window/truth-window-hardware/male-hex-driver-adapter-for-truth-window-operators which slides onto the splines and gives a 5/8" hex shaft to work with. I used these in my previous house with an extension pole and they worked well enough. It'll make the motor sit that much further out from the window.
The OpenScad file is included so you could adjust this to other adapters. I had a lot of issues getting it to fit over the two shafts and it may be a little loose for long term use, but it seems to be consistent with how tight the window handle is. There's a fudge-factor parameter that's passed to both spline modules that will make the holes a little larger to adjust for printing variances (I hate measuring something exactly and then entering an adjusted number directly, I'd rather have the actual and show that I'm fudging it). A later revision may include a set screw on one or both ends. The Marvin shaft has a gap in the splines for one, but since the window motor will be mounted firmly to the frame, the adapter will be sandwiched.
I'm a little worried that the 3d printed splines for the window shaft aren't going to hold up. If that's the case, I'll redesign to use one of these adapters http://www.hardwaresource.com/hinges/shutter-window/truth-window-hardware/male-hex-driver-adapter-for-truth-window-operators which slides onto the splines and gives a 5/8" hex shaft to work with. I used these in my previous house with an extension pole and they worked well enough. It'll make the motor sit that much further out from the window.
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