Thingiverse
CR-10 Ultimate Z-Box: The ideal drag chain + X-axis stepper damper bracket + wire management solution by superkris
by Thingiverse
Last crawled date: 3 years ago
This is my 1.0 release of my Utimate Z-box the the Crealitly CR-10. It combines my idea of the bracket for the dual X damper with stevenfayers drag chain design.
Currently printed in a 2 tone white and black design, but of course any colors can be used.
The 1.0 design has the following features:
Drag chain
Damper bracket for dual X dampers
Wire management system
Filament sensor
Hotend LED
I will soon add a cover without filament sensor mount but with filament guide.
Some features are optional. I do recommend this mod for people that have (very basic) knowledge of electronics. Depending of the features you are going to use, you will need to do some basic soldering. I have not tested with the wire extension kit, so i'm not sure if it will fit my design. Personally i prefer to cut the wires, and extend them with some extra AWG24 wire. Just solder it, and add some heat shrink.
What you will need to print:
1 pce Z-Box_Housing_V1.0.stl
1 pce Z-Box_Cover_V1.0.stl
1 pce Filament_Sensor_V1.0.stl
9 pcs Dragchain_A_type_V1.0.stl
9 pcs Dragchain_B_type_V1.0.stl
1 pce Bottom_Bracket_V1.0.stl
1 pce Bottom_Bracket_cover_V1.0.stl
Besides these printed parts you will need the following materials:
11 pcs M3x12 screws (shorter can work too)
4 pcs M3x8 screws
2 pcs M3x6 screws
2 pcs NEMA17 stepper dampers (6mm thick)
4 pcs M3x5 screws (often supplied with dampers)
2 pcs M3x40 screws (for mounting of 2nd damper to stepper)
2 pcs M5x50 (optional, the original bots are just 3-4mm short, but work)
4 pcs Hammer head M5 nut.
4 pcs M5x8 screws
Optional electronics for Filament sensor
General purpose limit switch. Available on aliexpress. Check out photos.
Thin wire to hook up switch.
Optional electronics for hotend LED.
1 pce 5mm LED, red, 20mA
1 pce resistor approx 600 ohm (anything between 500 and 1000 will do)
Optional electronics for hotend terminal
A total of 2x8 positions PCB screw terminal with 5,08 mm pitch
Prototype PCB with 2.54m pitch holes and a minimum size of 50mm x 25mm
Mounting of box:
1) Remove stepper (if you already have a single damper, forward to step 4)
2) Place damper on front of stepper using the the supplied screws
3) Use brass distance bolts to mount stepper. The other 2 distance bolts are not needed
4) remove 2 screws from the back of the stepper, and use M3x40 screws to mount damper
5) Screw back screws of V-slot wheels so the nut comes loose, or replace with M5x50.
6) Mount Z-box on stepper using the V-wheel screws + nuts, and mount damper with M3x6 to the Z-box (there are holes in the back for this purpose)
Mounting of bottom bracket:
1) use hammer heads + M5x8 bolts to mount to frame. See pictures for position
2) the hole on next to the bed, can be used to route the Z stepper cables
Drag chain assembly:
1) I highly recommend using braided sleeving around the wires in your dragchain.
2) Place all wire in the Z box in the right position. You will need to cut the hotend cable.
3) Snap the A and B type links together around the cable startring at the Z-box housing's integrated drag chain link. Alternate between A and B type to close chain. I should run very smooth. If it doesn't, you may have connected the wrong links with each other.
4) connect the last link bottom bracket.
Wire management
1) The extruder cable goes trough the square hole in front of the stepper connector
2) The X limit switch cable goes trough square hole at the near the bottom.
3) The hotend cable goed trough the round 11mm hole and should be routed under the PCB
When done, use a cable tie at the bottom of theZ-box to lock the cable in place.
Hotend connection terminal:
1) Cut PCB to a size of 50mm x 25mm (the 25mm can be a bit more or less)
2) Make 2 rows of 8 connector and solder them to the PCB back to back
3) Use solder (and wire) to connect the terminals together as shown in photo
4) Place PCB in housing. If it doesnt fit, sand it down a bit.
5) I recommend marking the connections with a sticker of marker pen.
6) Connect wires coming from drag chain to the back side of the terminal block
7) Connect wires coming from hotend to front side of the terminal block.
The (white) thermistor wires have no polarity
The (red) hotend wires do have a polarity, but switching them doesn't matter.
The fan wires do have polarity, and should be connected correctly.
Hotend LED
1) Cut the pins of the LED to approx 10mm
2) Solder the resistor to 1 of the pins. 600 ohm is a good value. Increase value for less light
3) Solder wires to the other pin of the LED, and the other side of the resistor. 10cm is plenty.
4) Use isolation material (like heat shrink) to cover any bare conductors
5) Connect to the back of the the screw terminal block on the hotend wire.
4) Push the LED into the hole on the front. Use glue if necessary.
LED's have a polarity, so if the LED doesn't work while the hotend is heating, try switching the wires on the terminal block. If that doesn't work you probably have a bad connection, or the hotend isnt heating.
Filament sensor
1) Route the wire/cable coming from the drag chain behind the terminal block
2) Route the wire/cable trough the square hole in the Z-box cover
3) Route the wire/cable trough the square hole in the filament sensor and underneath bridge
4) Solder the wires to the Normally Open pin and the common terminal.
5) use 4 pcs M4x8 scres to mount the sensor to the Z-box cover
6) Place to lengths of PTFE tubing in both sides of the sensor. Its important you put them all the way trough (8mm and 18mm) or the filament will wear out the sensor. Depending on the performance of your printer it can be hard to get them in. If so, carefully smooth out the holes with a small screwdriver or a long m3 screw. It the PTFE is to losse, use a little bit of glue.
The used llimit switch is the most standard type i could find on Aliepress. Check out the pictures for more info.
My CR-10 does not have a stock filament sensor. I will be connecting it to my Raspberry Pi running octoprint in a later stage.
In my case i will be using the NO pin (normally open) but i dont know if other the original sensor may be connected as NC (normally closed).
There may also be the need of some resistors depending on what you are using now. Copy the original design, or use that PCB by removing the switch, and solder the new limit switch to it using some wire.
There are kits available to add such a sensor to the original motherboard of the CR-10 (non S). I guess these could work with a little modification
I will not be advising you on how to implement the sensor output on your CR-10.
Currently printed in a 2 tone white and black design, but of course any colors can be used.
The 1.0 design has the following features:
Drag chain
Damper bracket for dual X dampers
Wire management system
Filament sensor
Hotend LED
I will soon add a cover without filament sensor mount but with filament guide.
Some features are optional. I do recommend this mod for people that have (very basic) knowledge of electronics. Depending of the features you are going to use, you will need to do some basic soldering. I have not tested with the wire extension kit, so i'm not sure if it will fit my design. Personally i prefer to cut the wires, and extend them with some extra AWG24 wire. Just solder it, and add some heat shrink.
What you will need to print:
1 pce Z-Box_Housing_V1.0.stl
1 pce Z-Box_Cover_V1.0.stl
1 pce Filament_Sensor_V1.0.stl
9 pcs Dragchain_A_type_V1.0.stl
9 pcs Dragchain_B_type_V1.0.stl
1 pce Bottom_Bracket_V1.0.stl
1 pce Bottom_Bracket_cover_V1.0.stl
Besides these printed parts you will need the following materials:
11 pcs M3x12 screws (shorter can work too)
4 pcs M3x8 screws
2 pcs M3x6 screws
2 pcs NEMA17 stepper dampers (6mm thick)
4 pcs M3x5 screws (often supplied with dampers)
2 pcs M3x40 screws (for mounting of 2nd damper to stepper)
2 pcs M5x50 (optional, the original bots are just 3-4mm short, but work)
4 pcs Hammer head M5 nut.
4 pcs M5x8 screws
Optional electronics for Filament sensor
General purpose limit switch. Available on aliexpress. Check out photos.
Thin wire to hook up switch.
Optional electronics for hotend LED.
1 pce 5mm LED, red, 20mA
1 pce resistor approx 600 ohm (anything between 500 and 1000 will do)
Optional electronics for hotend terminal
A total of 2x8 positions PCB screw terminal with 5,08 mm pitch
Prototype PCB with 2.54m pitch holes and a minimum size of 50mm x 25mm
Mounting of box:
1) Remove stepper (if you already have a single damper, forward to step 4)
2) Place damper on front of stepper using the the supplied screws
3) Use brass distance bolts to mount stepper. The other 2 distance bolts are not needed
4) remove 2 screws from the back of the stepper, and use M3x40 screws to mount damper
5) Screw back screws of V-slot wheels so the nut comes loose, or replace with M5x50.
6) Mount Z-box on stepper using the V-wheel screws + nuts, and mount damper with M3x6 to the Z-box (there are holes in the back for this purpose)
Mounting of bottom bracket:
1) use hammer heads + M5x8 bolts to mount to frame. See pictures for position
2) the hole on next to the bed, can be used to route the Z stepper cables
Drag chain assembly:
1) I highly recommend using braided sleeving around the wires in your dragchain.
2) Place all wire in the Z box in the right position. You will need to cut the hotend cable.
3) Snap the A and B type links together around the cable startring at the Z-box housing's integrated drag chain link. Alternate between A and B type to close chain. I should run very smooth. If it doesn't, you may have connected the wrong links with each other.
4) connect the last link bottom bracket.
Wire management
1) The extruder cable goes trough the square hole in front of the stepper connector
2) The X limit switch cable goes trough square hole at the near the bottom.
3) The hotend cable goed trough the round 11mm hole and should be routed under the PCB
When done, use a cable tie at the bottom of theZ-box to lock the cable in place.
Hotend connection terminal:
1) Cut PCB to a size of 50mm x 25mm (the 25mm can be a bit more or less)
2) Make 2 rows of 8 connector and solder them to the PCB back to back
3) Use solder (and wire) to connect the terminals together as shown in photo
4) Place PCB in housing. If it doesnt fit, sand it down a bit.
5) I recommend marking the connections with a sticker of marker pen.
6) Connect wires coming from drag chain to the back side of the terminal block
7) Connect wires coming from hotend to front side of the terminal block.
The (white) thermistor wires have no polarity
The (red) hotend wires do have a polarity, but switching them doesn't matter.
The fan wires do have polarity, and should be connected correctly.
Hotend LED
1) Cut the pins of the LED to approx 10mm
2) Solder the resistor to 1 of the pins. 600 ohm is a good value. Increase value for less light
3) Solder wires to the other pin of the LED, and the other side of the resistor. 10cm is plenty.
4) Use isolation material (like heat shrink) to cover any bare conductors
5) Connect to the back of the the screw terminal block on the hotend wire.
4) Push the LED into the hole on the front. Use glue if necessary.
LED's have a polarity, so if the LED doesn't work while the hotend is heating, try switching the wires on the terminal block. If that doesn't work you probably have a bad connection, or the hotend isnt heating.
Filament sensor
1) Route the wire/cable coming from the drag chain behind the terminal block
2) Route the wire/cable trough the square hole in the Z-box cover
3) Route the wire/cable trough the square hole in the filament sensor and underneath bridge
4) Solder the wires to the Normally Open pin and the common terminal.
5) use 4 pcs M4x8 scres to mount the sensor to the Z-box cover
6) Place to lengths of PTFE tubing in both sides of the sensor. Its important you put them all the way trough (8mm and 18mm) or the filament will wear out the sensor. Depending on the performance of your printer it can be hard to get them in. If so, carefully smooth out the holes with a small screwdriver or a long m3 screw. It the PTFE is to losse, use a little bit of glue.
The used llimit switch is the most standard type i could find on Aliepress. Check out the pictures for more info.
My CR-10 does not have a stock filament sensor. I will be connecting it to my Raspberry Pi running octoprint in a later stage.
In my case i will be using the NO pin (normally open) but i dont know if other the original sensor may be connected as NC (normally closed).
There may also be the need of some resistors depending on what you are using now. Copy the original design, or use that PCB by removing the switch, and solder the new limit switch to it using some wire.
There are kits available to add such a sensor to the original motherboard of the CR-10 (non S). I guess these could work with a little modification
I will not be advising you on how to implement the sensor output on your CR-10.
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ideal lux
люстра ideal lux flux pl9 арт. a7220110, текстуры не требуются
3ddd
$1
ideal lux
...ideal lux
3ddd
ideal lux
просто люстра
3ddd
$1
Ideal Lux / Lavanda
...ideal lux / lavanda
3ddd
ideal lux
ideal lux lavanda
3ddd
$1
Ideal Lux / Happy
...ideal lux / happy
3ddd
ideal lux
ideal lux happy
3ddd
$1
Ideal Lux / Dora
...ideal lux / dora
3ddd
ideal lux
ideal lux dora
3ddd
$1
Ideal Sedia (Италия)
...ideal sedia (италия)
3ddd
ideal sedia
фабрика ideal sedia (италия)
3ddd
$1
ideal lux audi
...ideal lux audi
3ddd
ideal lux , audi
ideal lux audi
3ddd
free
Ideal Lux / Spring
...ideal lux / spring
3ddd
ideal lux
люстра ideal lux spring
3ddd
free
Ideal Lux / Spring
...ideal lux / spring
3ddd
ideal lux
бра ideal lux spring
Axis
3ddd
$1
Мария Axis
...
3ddd
кухня , классическая , axis
модель кухни.
3d_export
$22
Axis robot 6-axis robotic arm
...ing parts drawings, standard parts purchased parts list, can be produced directly according to the drawings, welcome to download!
3ddd
free
Versatile Axis
...ddd
nexus , плитка
http://bvtileandstone.com/ceramic-porcelain/versatile-axis/
3d_export
$19
robot 2 axis
...robot 2 axis
3dexport
robot 2 axis
turbosquid
$40
Axis R5F
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
$40
Axis S5F
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
$30
Axis Athlon
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
$10
Linear Axis
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
3d_export
$15
drawing axis
...drawing axis
3dexport
simple rendering of the scene file
3ddd
$1
versatile axis ARC
...versatile axis arc
3ddd
versatile , плитка
versatile axis arc red dot design award
Chain
archibase_planet
free
Chain
...chain
archibase planet
chain chain link chain loop
chain n020708 - 3d model (*.gsm+*.3ds) for interior 3d visualization.
3d_export
$5
chain
...chain
3dexport
3d model chain
3d_export
$5
chain
...chain
3dexport
chain. obj,fbx,blend
archibase_planet
free
Chain
...se planet
chain circuit catena
chain - archicad parametrical gdl 3d model (*.gsm). regulation of the length, curvature and angle.
archibase_planet
free
Chain
...n
archibase planet
chain circuit catena
chain - archicad parametrical gdl 3d model(*.gsm). regulation of the length and angle xyz
3d_ocean
$5
Chain
...chain
3docean
3d models chain design elements
3d models, design elements
3d_ocean
$5
Chain
...chain
3docean
3d models chain design elements
3d models, design elements
turbosquid
$10
Chain
...hain
turbosquid
royalty free 3d model chain for download as on turbosquid: 3d models for games, architecture, videos. (1329200)
turbosquid
$9
chain
...hain
turbosquid
royalty free 3d model chain for download as on turbosquid: 3d models for games, architecture, videos. (1549461)
turbosquid
$2
Chain
...hain
turbosquid
royalty free 3d model chain for download as on turbosquid: 3d models for games, architecture, videos. (1148668)
Bracket
archibase_planet
free
Bracket
...bracket
archibase planet
bracket corbel holder
bracket 1 - 3d model (*.gsm+*.3ds) for interior 3d visualization.
archibase_planet
free
Bracket
...bracket
archibase planet
bracket corbel console
bracket 5 - 3d model (*.gsm+*.3ds) for interior 3d visualization.
archibase_planet
free
Bracket
...bracket
archibase planet
corbel holder bracket
bracket 6 - 3d model (*.gsm+*.3ds) for interior 3d visualization.
archibase_planet
free
Bracket
...bracket
archibase planet
bracket corbel console
bracket 8 - 3d model (*.gsm+*.3ds) for interior 3d visualization.
archibase_planet
free
Bracket
...bracket
archibase planet
bracket corbel holder
bracket n280911 - 3d model (*.gsm+*.3ds) for interior 3d visualization.
archibase_planet
free
Bracket
...bracket
archibase planet
holder corbel bracket
bracket 9 - 3d model (*.gsm+*.3ds) for interior 3d visualization.
archibase_planet
free
Bracket
...bracket
archibase planet
corbel holder bracket
bracket 10 - 3d model (*.gsm+*.3ds) for interior 3d visualization.
archibase_planet
free
Bracket
...bracket
archibase planet
corbel console bracket
bracket 11 - 3d model (*.gsm+*.3ds) for interior 3d visualization.
archibase_planet
free
Bracket
...bracket
archibase planet
holder console bracket
bracket 12 - 3d model (*.gsm+*.3ds) for interior 3d visualization.
archibase_planet
free
Bracket
...bracket
archibase planet
bracket corbel holder
bracket 13 - 3d model (*.gsm+*.3ds) for interior 3d visualization.
Wire
design_connected
$11
Wired
...wired
designconnected
wired computer generated 3d model.
design_connected
$11
Wires
...wires
designconnected
wires computer generated 3d model.
design_connected
$11
Wire
...wire
designconnected
ronda design wire computer generated 3d model. designed by roccadadria, luca.
3d_export
$5
wire
...wire
3dexport
wire 180x180 cm arhive rar 3dmax2019. obj. fbx. mat corona
turbosquid
$2
HDMI wire
... 3d model hdmi wire for download as wire, wire, fbx, and wire on turbosquid: 3d models for games, architecture, videos. (1644937)
turbosquid
free
wires
...bosquid
free 3d model wires for download as ma, obj, and fbx on turbosquid: 3d models for games, architecture, videos. (1214233)
3ddd
$1
Wire chair
...wire chair
3ddd
wire chair
turbosquid
$10
wires
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
$2
Wire
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
3d_export
$10
wire stripper
...wire stripper
3dexport
wire stripper 5 in 1
Z
3d_export
$5
nissan z
...nissan z
3dexport
nissan z
3ddd
$1
Vase Z
...vase z
3ddd
vase z
3ddd
$1
полотенцесушить Z
...полотенцесушить z
3ddd
полотенцесушитель
полотенцесушить z
design_connected
free
Z-Chair
...z-chair
designconnected
free 3d model of z-chair designed by karman, aleksei.
design_connected
$11
Z Lamp
...z lamp
designconnected
phillips z lamp computer generated 3d model. designed by kalff, louis.
3d_export
$5
Dragon balls z
...dragon balls z
3dexport
dragon ball z
turbosquid
$20
Fighter Z
...
turbosquid
royalty free 3d model fighter z for download as on turbosquid: 3d models for games, architecture, videos. (1292563)
turbosquid
$9
Pen Z
...pen z
turbosquid
free 3d model pen z for download as obj on turbosquid: 3d models for games, architecture, videos. (1686775)
turbosquid
free
z chair
...z chair
turbosquid
free 3d model z chair for download as max on turbosquid: 3d models for games, architecture, videos. (1410230)
turbosquid
$5
Letter Z
...urbosquid
royalty free 3d model letter z for download as max on turbosquid: 3d models for games, architecture, videos. (1408540)
Solution
3ddd
$1
Grammer / Solution
... кресло
офисное кресло solution фирмы grammer office. подробнее на www.grammer-office.com
3d_export
$48
TV Solution 3D Model
...solution 3d model
3dexport
tv solution interior dvd decor gypsum cornices spotlights
tv solution 3d model mr.kiwan 19449 3dexport
3d_export
$86
architectural solution 352a1
...architectural solution 352a1
3dexport
3dsmax 2017 3dsmax 2020 fbx obj map
3ddd
$1
Светильник польского производителя Aquaform Lighting Solution
...ution
3ddd
aquaform
светильник польского производителя aquaform lighting solution
модели:
tuba 111x1 distance
tuba 111x2 distance
3d_export
$20
lift internet solutions 3
...ly model of an industrial elevator. - materials are configured in 3ds max and corona render. - formats: fbx, obj, step, max 2020.
3ddd
$1
Светильник польского производителя Aquaform Lighting Solution
...
светильник польского производителя aquaform lighting solution
серия: tuba 111
модели:
tuba 111 on
tuba 111 on 23
tuba 111 on 34
3ddd
$1
Одинарный спот польского производителя Aquaform Lighting Solution
... aquaform
одинарный спот польского производителя aquaform lighting solution
модель: zuma 90
turbosquid
$25
Triple Hair Core Set Shampoo Serum Solution
... shampoo solution serum set for download as max, obj, and fbx on turbosquid: 3d models for games, architecture, videos. (1638904)
3ddd
$1
Поворотный светильник польского производителя Aquaform Lighting Solution
...воротный светильник польского производителя aquaform lighting solutionhttp://www.aquaformlighting.com/
модель: rotto
3ddd
$1
PotteryBarn ROLLING CABINET MEDIA SOLUTION
... телевизор , роллинг
279.4cm wide x 111.8cm high x 12.06cm deep
fits most 152.4cm tvs.
10
turbosquid
$25
10
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
turbosquid
$10
a-10
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
3ddd
$1
EX 10
...ex 10
3ddd
samsung , фотоаппарат
ex 10
3ddd
$1
Bed 10
...bed 10
3ddd
постельное белье
bed 10
evermotion
$25
Scene 10 Archinteriors vol. 10
...dering design interior
take a look at textured and shadered visualization scene ready to be rendered.. evermotion 3d models shop.
3ddd
$1
Curtains 10
...curtains 10
3ddd
curtains 10
3ds max 2011,fbx + textures
polys: 100355
3ddd
free
PLANTS 10
...plants 10
3ddd
цветок , горшок
plants 10,, with 3 different color planter boxes
turbosquid
$24
Chandelier MD 89310-10+10 Osgona
... chandelier md 89310-10+10 osgona for download as max and fbx on turbosquid: 3d models for games, architecture, videos. (1218762)
design_connected
$29
Nuvola 10
...nuvola 10
designconnected
gervasoni nuvola 10 computer generated 3d model. designed by navone, paola.
design_connected
$22
Kilt 10
...kilt 10
designconnected
zanotta kilt 10 computer generated 3d model. designed by progetti, emaf.
Box
archibase_planet
free
Box
...box
archibase planet
box carton cardboard box
box 2 - 3d model (*.3ds) for interior 3d visualization.
archibase_planet
free
Box
...box
archibase planet
carton cardboard box box
box 1 - 3d model (*.3ds) for interior 3d visualization.
3d_export
$6
box
...box
3dexport
box
3d_export
$5
Box
...box
3dexport
box
3d_export
$5
box
...box
3dexport
box
3d_export
$5
box
...box
3dexport
box
archibase_planet
free
Box
...box
archibase planet
box box for paper notebook pencil
box - 3d model (*.gsm+*.3ds) for interior 3d visualization.
archibase_planet
free
Box
...box
archibase planet
box carton cardboard box
box n170111 - 3d model (*.gsm+*.3ds) for interior 3d visualization.
archibase_planet
free
Box
...box
archibase planet
box carton cardboard box
box n050411 - 3d model (*.gsm+*.3ds) for interior 3d visualization.
archibase_planet
free
Boxes
...boxes
archibase planet
boxes box case bin
boxes n281213 - 3d model (*.gsm+*.3ds+*.max) for interior 3d visualization.