Thingiverse
3d printed cable roller and waterproof control box for a Schill GT380 reel to turn it into a ROV or robot tether by piercet
by Thingiverse
Last crawled date: 3 years ago
To build one of these, you will need a Schill Gt380 http://www.markertek.com/product/schill-gt380/schill-gt380-19x11-plastic-rubberized-cable-reel . They are not inexpensive. You will also probably want the optional solid lid plate and the cable auxiliary ring as shown in my pictures, that adds about $60 more.
16 M3 heat set inserts ( https://www.mcmaster.com/#94180a331/=17gvlmb )
a variaty of m3 stainless bolts (should be 12 8mm ones and 4 10mm ones) and 4 12mm M3 botls and nuts for the cable stop. You will also need 4 m3 12mm long bolts and nuts to hold the cable roller and the velcro bit to the jackreel
6 13mm OD 4mm ID stainless steel bearings. (something like this should work https://www.mcmaster.com/#7804k103/=17gvmvh )
2 sections of 16MM OD X 13MM ID (1.5MM WALL) 316 SEAMLESS STAINLESS STEEL TUBE X 200MM cut to around 150mm lengths. (Mcmaster carr has them)
2x 13 mm overall lenght M4 bolts and nuts for the inner bearings and 4x 32mm long M4 bolts and nuts for the rollers
The waterproof one is designed to use 3 small stainless steel plastic screws to attach to the frame.
You will need 1 RCA to 2 wire vga balun (well technically 2, since you'll want one on the other end as well) You can optionally just fill that hole in instead if you don't wish to use a secondary camera feed
You will also need 4 m3 bolt sized 1/8" plastic spacer standoff things to move the Fathom board away from the brass inserts.
a 75m to 100m section of blue robotics tether http://www.bluerobotics.com/store/cables/fathom-tether-nb-4p-26awg-r1/ or whichever other cable you would like to use. The cable stop and rollers are sized for that (8mm dia) cable though.
a 6 or 8 wire slip ring of some sort, I used this one:http://www.ebay.com/itm/141778020060?_trksid=p2060353.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT
For the waterproof version you will also need RTV or clear silicone
a "NETWORK TECHNOLOGIES case side waterproof rj45 connector with jack N cap " (no idea where to get those, I bought one on Ebay Possibly part numbers RJ45-5EWTP-CS-JCK RJ45-5EWTP-CB and RJ45-5EWTP-CAP (this looks to be the same thing http://www.ebay.com/itm/RJ45-Ethernet-LAN-Network-AP-Plug-Jack-Socket-Connector-8-Core-Waterproof-IP68-/291866258836?hash=item43f495ad94:g:uZwAAOSwFV9Xzo7M)
and a waterproof USB mini cable interface. I actually have another one on the way with the pigtail since I can't find a USB mini male male cable in a short length anywhere. But for now this one worls http://www.ebay.com/itm/220627320201?_trksid=p2060353.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT (that is for powering the Fathom board, you could also run 2 wires to the battery contact using that hole instead.
Optionally, you can run a 2 wire connector for the USBL system if you have a spare kidney to sell to buy one. I used these connectors. LLT-USA-M14BMR02 http://www.ebay.com/itm/252493396652?_trksid=p2060353.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT
Everything should print without support.
Assembly:
Insert heat set inserts everywhere that looks like it needs one, using the pictures as guides. Install the bearings in the cable roller sides first, then insert the longer bolts and last 4 bearings for the main rollers. Cut the rollers to length using a tubing cutter, clean up the inside edge to ensure it fits over the bearing, then bolt the assembly togherer. Use the upper frame to locate the holes you need to drill in the jack wheel handle and then bolt that on. repeat that with the velcro cable holder on the other side.
For the box, assuming you are using the waterproof version, use the box held flush against the back of the handle so it isn't obstructing the roller to locate and mark the 3 holes for the plastic screws, and then drill a small pilot hole. Then mount the box using 3 screws
Next, drill a 13mm hole in the inside front center hub cover for the slipring. This model IS NOT HOLLOW, but is mild steel. you'll want a really long carbide bit. It drills pretty easily though, and will not affect structure. . Drill a similar sized hole on the back side of the frame. Screw the slipring adaptor into the center hub using stianless screws in the recessed pocket, and then screw the slipring over it, making sure the spinny around part is inside the reel. Route the static wires into the back box. Now glue or tape the potting guide curved section to the back frame.
Install the RCA balun in the box and attach to 2 wires. Now fill that compartment with RTV or clear silicon and secure the lid. Install the 3 potting well lids around the screw holes for the box, making sure to use the one with the cable cutout on the bottom, and then fill those 3 sections with RTV or silicon as well. Fill the potting guide curved section as well.
Now, assemble the lid by installing the network cable, optional 2 wire ISBL, and and mini usb connectors, and run their respective wires to the fathom board. Mount the fathom board using M3 bolts and spacers, and attach two of the tether wires. When everything is ready to be assembled, run a bead of rtv or silicon around the edge of the box in the gasket groove, then bolt the lid down. Allow to dry for the manufacture recommended duration.
Next attach the tether wire to the slipring through the integral spool hole. fill that hole with silicon. if you have some, add some spare ROV float material into the center drum, then attach the lid with silicon and screws to make it theoretically watertight. There will be a future drill interface (for higher speed tether rolling up) and cable wrap section that goes here, but ignore those for now.
The last remaining thing is to finish your tether interface. I used 8 pin Seaconn connectors and this cable support grip https://www.mcmaster.com/#69675k23/=17gw3j1 along with 3m Scotchcast flexible cable overmold resin to attach the seconn 8 pin micro wetcon section. That allows me to still attach to the kevlar strength member in the ROV cable and tie that directly to structure, but still have a removable tether. There are plenty of other methods as well, so use the connectors and attachments that make sense for you.
16 M3 heat set inserts ( https://www.mcmaster.com/#94180a331/=17gvlmb )
a variaty of m3 stainless bolts (should be 12 8mm ones and 4 10mm ones) and 4 12mm M3 botls and nuts for the cable stop. You will also need 4 m3 12mm long bolts and nuts to hold the cable roller and the velcro bit to the jackreel
6 13mm OD 4mm ID stainless steel bearings. (something like this should work https://www.mcmaster.com/#7804k103/=17gvmvh )
2 sections of 16MM OD X 13MM ID (1.5MM WALL) 316 SEAMLESS STAINLESS STEEL TUBE X 200MM cut to around 150mm lengths. (Mcmaster carr has them)
2x 13 mm overall lenght M4 bolts and nuts for the inner bearings and 4x 32mm long M4 bolts and nuts for the rollers
The waterproof one is designed to use 3 small stainless steel plastic screws to attach to the frame.
You will need 1 RCA to 2 wire vga balun (well technically 2, since you'll want one on the other end as well) You can optionally just fill that hole in instead if you don't wish to use a secondary camera feed
You will also need 4 m3 bolt sized 1/8" plastic spacer standoff things to move the Fathom board away from the brass inserts.
a 75m to 100m section of blue robotics tether http://www.bluerobotics.com/store/cables/fathom-tether-nb-4p-26awg-r1/ or whichever other cable you would like to use. The cable stop and rollers are sized for that (8mm dia) cable though.
a 6 or 8 wire slip ring of some sort, I used this one:http://www.ebay.com/itm/141778020060?_trksid=p2060353.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT
For the waterproof version you will also need RTV or clear silicone
a "NETWORK TECHNOLOGIES case side waterproof rj45 connector with jack N cap " (no idea where to get those, I bought one on Ebay Possibly part numbers RJ45-5EWTP-CS-JCK RJ45-5EWTP-CB and RJ45-5EWTP-CAP (this looks to be the same thing http://www.ebay.com/itm/RJ45-Ethernet-LAN-Network-AP-Plug-Jack-Socket-Connector-8-Core-Waterproof-IP68-/291866258836?hash=item43f495ad94:g:uZwAAOSwFV9Xzo7M)
and a waterproof USB mini cable interface. I actually have another one on the way with the pigtail since I can't find a USB mini male male cable in a short length anywhere. But for now this one worls http://www.ebay.com/itm/220627320201?_trksid=p2060353.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT (that is for powering the Fathom board, you could also run 2 wires to the battery contact using that hole instead.
Optionally, you can run a 2 wire connector for the USBL system if you have a spare kidney to sell to buy one. I used these connectors. LLT-USA-M14BMR02 http://www.ebay.com/itm/252493396652?_trksid=p2060353.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT
Everything should print without support.
Assembly:
Insert heat set inserts everywhere that looks like it needs one, using the pictures as guides. Install the bearings in the cable roller sides first, then insert the longer bolts and last 4 bearings for the main rollers. Cut the rollers to length using a tubing cutter, clean up the inside edge to ensure it fits over the bearing, then bolt the assembly togherer. Use the upper frame to locate the holes you need to drill in the jack wheel handle and then bolt that on. repeat that with the velcro cable holder on the other side.
For the box, assuming you are using the waterproof version, use the box held flush against the back of the handle so it isn't obstructing the roller to locate and mark the 3 holes for the plastic screws, and then drill a small pilot hole. Then mount the box using 3 screws
Next, drill a 13mm hole in the inside front center hub cover for the slipring. This model IS NOT HOLLOW, but is mild steel. you'll want a really long carbide bit. It drills pretty easily though, and will not affect structure. . Drill a similar sized hole on the back side of the frame. Screw the slipring adaptor into the center hub using stianless screws in the recessed pocket, and then screw the slipring over it, making sure the spinny around part is inside the reel. Route the static wires into the back box. Now glue or tape the potting guide curved section to the back frame.
Install the RCA balun in the box and attach to 2 wires. Now fill that compartment with RTV or clear silicon and secure the lid. Install the 3 potting well lids around the screw holes for the box, making sure to use the one with the cable cutout on the bottom, and then fill those 3 sections with RTV or silicon as well. Fill the potting guide curved section as well.
Now, assemble the lid by installing the network cable, optional 2 wire ISBL, and and mini usb connectors, and run their respective wires to the fathom board. Mount the fathom board using M3 bolts and spacers, and attach two of the tether wires. When everything is ready to be assembled, run a bead of rtv or silicon around the edge of the box in the gasket groove, then bolt the lid down. Allow to dry for the manufacture recommended duration.
Next attach the tether wire to the slipring through the integral spool hole. fill that hole with silicon. if you have some, add some spare ROV float material into the center drum, then attach the lid with silicon and screws to make it theoretically watertight. There will be a future drill interface (for higher speed tether rolling up) and cable wrap section that goes here, but ignore those for now.
The last remaining thing is to finish your tether interface. I used 8 pin Seaconn connectors and this cable support grip https://www.mcmaster.com/#69675k23/=17gw3j1 along with 3m Scotchcast flexible cable overmold resin to attach the seconn 8 pin micro wetcon section. That allows me to still attach to the kevlar strength member in the ROV cable and tie that directly to structure, but still have a removable tether. There are plenty of other methods as well, so use the connectors and attachments that make sense for you.
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Turn Ring
...rbosquid
royalty free 3d model turn ring for download as max on turbosquid: 3d models for games, architecture, videos. (1482401)
turbosquid
$6
RETURN OR TURN
...uid
royalty free 3d model return or turn for download as max on turbosquid: 3d models for games, architecture, videos. (1215382)
Cable
3d_export
free
Cables
...cables
3dexport
cables for your purposes
3d_export
free
cable belt for cable organization
...ze your cables in 3d printers. it will bend only to one direction. the area to put the cables per piece is aprox. 1,6cmx2,6cmx1cm
3d_ocean
$16
Ethernet Cable
...ethernet cable
3docean
cable computer electronics ethernet internet network connected
ethernet cable 3d model
3d_export
$65
cable
...cable
3dexport
simple rendering of the scene file
turbosquid
$14
Cable
...l cable for download as ma, max, fbx, 3ds, gltf, obj, and stl on turbosquid: 3d models for games, architecture, videos. (1631358)
3ddd
$1
Cable Cover
...cable cover
3ddd
кабель
vertebra passacavo - cable cover
max + vray 2.20.03
3d_export
$15
Cable reel
...without cable. textures 4k 4096x4096 targa, png, jpeg.<br>number of polygons without cable: 2896<br>with cable: 35328
3d_export
$7
short cable
...short cable
3dexport
rubber cord. very detailed. cable thickness: 2.55 mm total length: 55mm
3d_export
$5
USB CABLE
...usb cable
3dexport
turbosquid
$30
Cable Reels
...osquid
royalty free 3d model cable reels for download as fbx on turbosquid: 3d models for games, architecture, videos. (1439507)
Robot
3d_ocean
$20
Robot
...robot
3docean
character metal robot robot robotic white
robot model for 3dsmax 2009 and greater
3d_ocean
$45
Robot
...robot
3docean
fighing machine robot
a fighting robot from the scrapyard.
3d_ocean
$18
Robot
...robot
3docean
machin robot science fiction
high poly robot.
3d_export
$7
Robot
...robot
3dexport
robot
3d_export
$5
robot
...robot
3dexport
robot
3d_export
free
Robot
...robot
3dexport
robot
turbosquid
$10
Robot/ Alien Robot
...
royalty free 3d model robot/ alien robot for download as max on turbosquid: 3d models for games, architecture, videos. (1442828)
3d_export
$5
robot
...robot
3dexport
robot in blender
3ddd
$1
robot
...robot
3ddd
робот
robot
3ddd
$1
Robot
...robot
3ddd
робот
robot
Control
3d_ocean
$4
Controller TQFP32
...qfp32
3docean
chip controller cpu electronic gpu mcu micro controller silicon smd tqfp wafer
a micro controller in tqfp32 package
3d_ocean
$4
Controller TQFP44
...44
3docean
chip controller cpu electronic gpu mcu micro controller package smd tqfp tqfp44
a micro controller in a tqfp44 package
3d_export
$15
control unit
...control unit
3dexport
control unit
3ddd
$1
Yacht control
...yacht control
3ddd
yacht control
3d_export
$5
controle pgdm
...controle pgdm
3dexport
carcaca controle pgdm
turbosquid
free
controler
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
3ddd
$1
Control
...
http://www.schmitz-leuchten.de/html-ru/einzelleuchten-lampentyp-details.php?lamptype_no=700&group;=917&id;=731
3d_ocean
$4
Controller TQFP100
...100
3docean
chip computer cpu electronic gpu mcu micro controller pin platine silicon wafer
a micro controller in tqfp100 package
3d_ocean
$4
Controller TQFP64
...qfp64
3docean
chip computer cpu gpu mcu micro controller package silicon tqfp tqfp64 wafer
a micro controller in a tqfp64 package
3d_ocean
$7
Remote controller
... control switcher tv remote
remote controller for tv, sound systems etc easy to edit textures photo real rendered with mental ray
Box
archibase_planet
free
Box
...box
archibase planet
box carton cardboard box
box 2 - 3d model (*.3ds) for interior 3d visualization.
archibase_planet
free
Box
...box
archibase planet
carton cardboard box box
box 1 - 3d model (*.3ds) for interior 3d visualization.
3d_export
$6
box
...box
3dexport
box
3d_export
$5
Box
...box
3dexport
box
3d_export
$5
box
...box
3dexport
box
3d_export
$5
box
...box
3dexport
box
archibase_planet
free
Box
...box
archibase planet
box box for paper notebook pencil
box - 3d model (*.gsm+*.3ds) for interior 3d visualization.
archibase_planet
free
Box
...box
archibase planet
box carton cardboard box
box n170111 - 3d model (*.gsm+*.3ds) for interior 3d visualization.
archibase_planet
free
Box
...box
archibase planet
box carton cardboard box
box n050411 - 3d model (*.gsm+*.3ds) for interior 3d visualization.
archibase_planet
free
Boxes
...boxes
archibase planet
boxes box case bin
boxes n281213 - 3d model (*.gsm+*.3ds+*.max) for interior 3d visualization.
Printed
design_connected
$27
...print
designconnected
moroso print computer generated 3d model. designed by wanders, marcel.
3ddd
free
Eichholtz Prints
...- eichholtz print central station i
13 - eichholtz print central station ii
14 - eichholtz print marisa
15 - eichholtz print tish
3ddd
$1
Eichholtz Prints
...print abstract - set of 2
10 - eichholtz print orange abstract
11 - eichholtz print buddha right
12 - eichholtz print buddha left
turbosquid
$1
... available on turbo squid, the world's leading provider of digital 3d models for visualization, films, television, and games.
3ddd
free
Eichholtz Prints
...of 4
2 - print dunbar 2 set of 4
3 - print guadeloupe 1 set of 4
4 - print guadeloupe 2 set of 4
5 - print giles
6 - print trett
3ddd
$1
Eichholtz Prints
...nt tutti frutti
3 - eichholtz prints watson - set of 2
4 - eichholtz prints antique nautilus - set of 2
5 - eichholtz print tiara
3d_export
$5
Monster for printing
...monster for printing
3dexport
monster 3d model printing
3ddd
free
printed rug
...printed rug
3ddd
ковер
very creative printed rug
3ddd
free
Eichholtz Prints
...иал: бумага
габариты (вхш): 72 x 62 см
описание: print sweetmeat - постер в деревянной раме.
3 - prints varsity set of 2
арти
3ddd
free
Art Print Posters
...art print posters
3ddd
прованс
art print posters by patrician prints